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Gear customization refers to the manufacturing of special specifications of gears for specific equipment or machinery based on the specific needs of customers. These gears have unique requirements in terms of size, shape, number of teeth, tooth profile, material, and accuracy to adapt to special working conditions or functional requirements. Here are some detailed introductions about gear customization:
Size and shape: Customize the external dimensions, installation holes, and shape of the gear according to the specific space limitations and usage requirements of the equipment.
Number of teeth and tooth profile: Determine the number of teeth and tooth profile of gears (such as spur gears, helical gears, bevel gears, etc.) based on transmission ratio, efficiency, and load requirements.
Material selection: Choose suitable materials such as steel, cast iron, plastic, or special alloys based on the load, speed, temperature, and working environment of the gear.
Accuracy requirements: Determine the accuracy level of gear machining based on the purpose and performance requirements of the gear.
Surface treatment: In order to improve the wear resistance, corrosion resistance, and aesthetics of gears, heat treatment, surface hardening, coating, and other treatments may be carried out.